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| 3.
What is a semiconductor? A
solid-state substance that can be electrically
altered. Certain elements in nature, such as silicon,
perform like semiconductors when chemically combined
with other elements. A semiconductor is halfway
between a conductor and an insulator. When charged
with electricity or light, semiconductors change
their state from nonconductive to conductive or
vice versa. The most significant semiconductor
is the transistor, which is simply an on / off
switch. |
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| 4.
What is a transistor? The
transistor is a semiconductor device that can
be used for amplification, switching, voltage
stabilization, signal modulation and many other
functions. It allows a variable current, from
an external source, to flow between two of its
terminals depending on the smaller voltage or
current applied to a third terminal. Transistors
are made either as separate components or as part
of an integrated circuit. Millions of individual
transistors are known as discretes. |
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| 5.
What is an IC / Integrated Circuit? A
monolithic integrated circuit (also known as IC,
microchip, silicon chip, computer chip or chip)
is a miniaturized electronic circuit (consisting
mainly of semiconductor devices, as well as passive
components) which has been manufactured in the
surface of a thin substrate of semiconductor material.
A hybrid integrated circuit is a miniaturized
electronic circuit constructed of individual semiconductor
devices, as well as passive components, bonded
to a substrate or circuit board. |
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| 6.
What is a discrete device? A
discrete device is an electronic component with
just one circuit element. The term is used to
distinguish the component from integrated circuits
and hybrid circuits, which are built from several
circuit elements in one package. It typically
refers to semiconductor devices. |
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| 7.
What is fabrication? Wafer
Fabrication is a procedure comprised of many repeated
sequential processes to produce complete electrical
or photonic circuits. Examples include production
of radio frequency (RF) amplifiers, LEDs, optical
computer components, and CPUs for computers. Wafer
fabrication is used to build components with the
necessary electrical structures. |
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| 8.
What is testing? Wafer
testing or wafer probing is the process of testing
each wafer before packaging using very expensive
automated test equipment (ATE).
The wafer is then cut into small
rectangles called dice. Each good die is then
connected into a package using aluminum (or gold)
wires which are welded to pads, usually found
around the edge of the die. After packaging, the
devices go through final test on the same or similar
ATE used during wafer probing. Test cost can account
for over 25% of the cost of fabrication on lower
cost products, but can be negligible on low yielding,
larger, and/or higher cost devices. |
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| 9.
What is Small-Scale Integration (SSI)?
The first integrated circuits
contained only a few transistors. Called "Small-Scale
Integration" (SSI), they used circuits containing
transistors numbering in the tens. |
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| 10.
What is Medium-Scale Integration (MSI)?
The next step in the development
of integrated circuits, taken in the late 1960s,
introduced devices which contained hundreds of
transistors on each chip, called "Medium-Scale
Integration" (MSI). |
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| 11.
What is Large-Scale Integration (LSI)?
"Large-Scale Integration"
(LSI) in the mid 1970s produced tens of thousands
of transistors per chip. They were attractive
economically because while they cost little more
to produce than SSI devices, they allowed more
complex systems to be produced using smaller circuit
boards, less assembly work (because of fewer separate
components), and a number of other advantages.
Further development led to LSI
circuits being produced in large quantities for
computer main memories and pocket calculators. |
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| 12.
What is Very Large-Scale Integration (VLSI)?
The final step in the development
process, starting in the 1980s and continuing
on, was "Very Large-Scale Integration"
(VLSI), with hundreds of thousands of transistors,
and beyond (well past several million in the latest
stages). |
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| 13.
What is Moore's Law? The
growth of complexity of integrated circuits follows
a trend called "Moore's Law", first
observed by Gordon Moore of Intel. Moore's Law
in its modern interpretation states that the number
of transistors in an integrated circuit doubles
every two years. By the year 2000 the largest
integrated circuits contained hundreds of millions
of transistors. |
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| 14.
What is Rock's Law? Rock's
Law, named for Arthur Rock, says that the cost
of a semiconductor chip fabrication plant doubles
every four years. As of 2003, the price had already
reached about 3 billion US dollars.
Rock's Law can be seen as the
economic flipside to Moore's Law; the latter is
a direct consequence of the ongoing growth of
the capital-intensive semiconductor industry-innovative
and popular products mean more profits, meaning
more capital available to invest in ever higher
levels of large-scale integration, which in turn
leads to creation of even more innovative products.
The semiconductor industry has
always been extremely capital-intensive, with
very low unit manufacturing costs. Thus, the ultimate
limits to growth of the industry will constrain
the maximum amount of capital that can be invested
in new products; at some point, Rock's Law will
collide with Moore's Law. |
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| 15.
What is System-On-Chip (SOC)? In
this approach, components traditionally manufactured
as separate chips to be wired together on a printed
circuit board are designed to occupy a single
chip that contains memory, microprocessor(s),
peripheral interfaces, Input/Output logic control,
data converters, and other components, together
composing the whole electronic system. |
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| 16.
What is a foundry? In microelectronics,
a foundry refers to a factory where devices such
as integrated circuits are manufactured. |
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| 17.
What is a fabless semiconductor company?
A fabless semiconductor company
specializes in the design and sale of hardware
devices implemented on semiconductor chips. It
achieves an advantage by outsourcing the fabrication
of the devices to a specialized semiconductor
manufacturer called a semiconductor foundry or
"fab". The credit for pioneering the
fabless concept is given to Bernie Vonderschmitt
of Xilinx and Gordon A. Campbell of Chips and
Technologies. |
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| 18.
What are Intellectual Property (IP) firms?
A fabless company may concentrate
its research and development resources on the
end market without being required to invest resources
in staying current in semiconductor technology.
For this reason they are also known as IP firms,
because their primary product consists of licenses
in patents, trade secrets, mask works, and other
forms of intellectual property. |
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| 19.
What are merchant foundries? Merchant
foundries only manufacture devices under contract
by other companies, without designing them. They
are able to find work from the pool of fabless
companies and by careful scheduling, pricing and
contracting remain at full utilization. |
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| 20.
What is an Integrated Device Manufacturer (IDM)?
An integrated device
manufacturer (IDM) is a semiconductor company
which designs, manufactures, and sells integrated
circuit (IC) products. |
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| 21.
What is an Original Equipment Manufacturer (OEM)?
An original equipment
manufacturer (frequently abbreviated "OEM")
is a company that builds products or components
which are used in products sold by another company
(often called a value-added reseller, or VAR).
An OEM will typically build to order based on
designs of the VAR. For example, a hard drive
in a computer system may be manufactured by a
corporation separate from the company that markets
and sells the computer, or a loudspeaker in a
stereo system made by a company that specializes
in audio manufacturing. |
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| 22.
What is an Original Device Manufacturer (ODM)?
Some OEMs have also taken on
a larger role in the design of the product they
are manufacturing. The term Original Design Manufacturer
(ODM) is used to describe companies that design
and manufacture a product that is then sold under
other brand names. |
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| 23.
What is an embedded system? An
embedded system is a special-purpose system in
which the computer is completely encapsulated
by the device it controls. Unlike a general-purpose
computer, such as a personal computer, an embedded
system performs pre-defined tasks, usually with
very specific requirements. Example: Routers,
ATMs, cellular phones. |
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| 24.
What is Electronic Design Automation (EDA)?
Electronic design automation
(EDA) is the category of tools for designing and
producing electronic systems ranging from printed
circuit boards (PCBs) to integrated circuits.
This is sometimes referred to as ECAD (electronic
computer-aided design) or just CAD. |
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| 25.
What is a microcontroller (MCU)? A
microcontroller (or MCU) is a computer-on-a-chip
used to control electronic devices. It is a type
of microprocessor emphasizing self-sufficiency
and cost-effectiveness, in contrast to a general-purpose
microprocessor (the kind used in a PC). A typical
microcontroller contains all the memory and interfaces
needed for a simple application, whereas a general
purpose microprocessor requires additional chips
to provide these functions. |
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| 26.
What is a microprocessor? A
microprocessor (sometimes abbreviated µP)
is a digital electronic component with miniaturized
transistors on a single semiconductor integrated
circuit (IC). One or more microprocessors typically
serve as a central processing unit (CPU) in a
computer system or handheld device. |
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| 27.
What is a Central Processing Unit (CPU)?
A central processing unit (CPU),
or sometimes simply processor, is the component
in a digital computer that interprets instructions
and processes data contained in computer programs.
CPUs provide the fundamental digital computer
trait of programmability, and are one of the necessary
components found in computers of any era, along
with primary storage and input/output facilities.
A CPU that is manufactured using integrated circuits
is known as a microprocessor. Since the mid-1970s,
single-chip microprocessors have almost totally
replaced all other types of CPUs, and today the
term "CPU" is usually applied to some
type of microprocessor. |
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| 28.
What is an ASIC? An
application-specific integrated circuit (ASIC)
is an integrated circuit (IC) customised for a
particular use, rather than intended for general-purpose
use. For example, a chip designed solely to run
a cell phone is an ASIC. In contrast, the 7400
series and 4000 series integrated circuits are
logic building blocks that can be wired together
to perform many different applications. Intermediate
between ASICs and standard products are application
specific standard products (ASSPs). |
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| 29.
What is an analog signal? An
analog or analogue signal is any variable signal
continuous in both time and amplitude. It differs
from a digital signal in that small fluctuations
in the signal are meaningful. |
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30. What is photovoltaic (PV)?
PV is a basic type of solar electric technology. The photovoltaic (PV) process converts sunlight, the most abundant energy source on the planet directly into electricity. The equipment required for this process has no moving parts and as a result requires minimal maintenance. In addition, the electricity is generated with no emissions and no noise.
A PV cell consists of two or more thin layers of semiconducting material, most commonly silicon. When the cell is exposed to light, electrical charges are generated and this can be conducted away by metal contacts as direct current (DC).
The electrical output from a single cell is small, therefore multiple cells are connected together to provide a more useful output. Cells connected in this way are encapsulated (usually behind glass) to form a weatherproof module or panel.
Multiple modules can likewise be connected together in order to provide sufficient power for common electrical appliances. |
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31. What is the history of PV technology?
In 1839, Edmond Becquerel noticed that, in addition to heat, the sunlight that is absorbed by certain materials can produce small quantities of electricity. This curious phenomenon was limited to measuring light levels in photography until the 1950s. Then, the combination of improved purification techniques for semiconductors, the advances in solid state devices beginning with the development of the transistor in 1947, and the needs of the emerging space program, led to the development of photovoltaic cells. In 1954, a 4% efficient silicon crystal photovoltaic cell was demonstrated. By 1958, a small silicon array was used to supply electrical power to a U.S. satellite. |
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32. What is thin film technology?
Another approach to producing solar cells that shows great promise are thin films. Commercial thin films today are principally made from amorphous silicon; however, copper indium diselenide and cadmium telluride also show promise as low-cost solar cells. Thin-film solar cells require very little material and can be easily manufactured on a large scale. Manufacturing lends itself to automation and the fabricated cells can be flexibly sized and incorporated into building components. |
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33. What types of materials are used in making a photovoltaic cell?
The most widely used material for PV cells is silicon, a semiconductor. The silicon is "doped" (that is, it has a certain amount of impurities placed into the silicon crystal) with either boron or phosphorus to give it the properties needed to be a PV cell and give up electrons when exposed to light. The photons of light (photons are actually small particles of light) "knock" the electrons out of the outside band of the silicon atom and that is what creates the PV effect. |
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34. Does PV technology need bright sunshine to work properly?
The electrical output of a PV cell is dependent upon the intensity of the light to which it is exposed. So PV cells will tend to generate more electricity on bright days than when skies are overcast. However, photovoltaics do not need to be in direct sunlight to work, so even on overcast days a PV cell will be generating some electricity. |
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35. What applications are there for PV?
PV technology has many applications, both for stand-alone systems and for integration onto buildings. PV may be used in applications such as monitoring stations, radio repeater stations, telephone kiosks and street lighting to name just a few examples. There is also a substantial market for PV technology in the leisure industry, with battery chargers for boats and caravans, as well as for powering garden equipment such as solar fountains.
In more recent years, PV has become more widely used in urban areas, where it can be integrated into new buildings or mounted onto existing buildings. This is a rapidly growing market. PV technology is ideally suited to the urban environment, providing pollution and noise free electricity without using extra space.
PV technology is also widely used in the developing world. The technology is particularly suited here, where electricity grids are unreliable or non-existent, with remote locations often making PV power supply the most economic option. In addition, many developing countries have a high level of solar radiation levels year round. |
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36. How long will a system last?
The average lifetime of a PV module can be in excess of 20 years, crystalline silicon modules in particular have a very long life span. In addition, they require very little maintenance. Other system components will have a varied lifespan, for example batteries in stand-alone systems can last between 2 and 15 years depending on type. |
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37. What is the current market for solar-cell/photovoltaic (PV) manufacturing sector?
The combined PV equipment and materials sector generated $3.7 billion in 2006, with the polysilicon-driven materials side accounting for most of the total, according to SEMI. By 2010, the association forecasts the overall market will top $10 billion, with thin-film tools grabbing an increasing share of the pie. |
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